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Alexandria, VA T-Shirt Printing

Alexandria, VA T-Shirt Printing. Do you have a special event coming up? Either way, having a custom t-shirt printed is a great idea! Alexandria, VA t-shirt printing can be used to accomplish a variety of goals. Are you tasked with bringing a work or sports team together? Are you hoping to mark a special life event with a lasting memento? Do you want to raise money or awareness for a cause or market a business? ALl these very different goals can be accomplished with the right t-shirt printing services. When you do need Alexandria, VA t-shirt printing services, it’s important to find a screen printing company that is skilled at printing, can help you with your design, and can have your order ready when you need it. When you order shirts from STL Shirt. Co, you get all those things and more.

STL Shirt Co. is one of the top t-shirt printing companies serving individuals, families, and organizations in the Alexandria, VA area. We have been serving the screen printing and embroidery needs of the people of Alexandria, VA and throughout the country for over 45 years. We have the Alexandria, VA t-shirt printing abilities and customer service that will make every screen printing order you place a wonderful experience. We are sure you have more questions about our capabilities and services, our methods, or how to place your order. Ask us questions or begin your order by calling us at 636-926-2777 or sending us a message at 636-299-0162 today.

How it Works

Custom t-shirt printing orders can seem a bit mysterous. You put in your t-shirt printing order to your favorite t-shirt printing screen print shop and, a few days later, you have fresh-pressed, neatly boxed t-shirts on your doorstep or waiting for you at the shop. We wouldn’t blame you if you described it as magic. For those who have never experienced the process, t-shirt printing is a mysterious endeavor. Many of our t-shirt printing customers come to us for special occasions and events, so we understand the excitement that surrounds these shirts. Have you ever wondered about the journey that plain cotton tee has gone through to become the beauty you see hanging in your closet or reflected in the mirror today?

The T-Shirt Printing Process

STEP ONE – Place your order.

You’ve decided you need some t-shirt printing done for some upcoming occassion, work group, sports team, or some other use. You contact your shop to place the order and the Alexandria, VA t-shirt printing process is set into motion. When you place your shirt order, you will have to choose and specify the:

  • Shirt brand, style, material, and color
  • Ink colors or special effects
  • Design to be printed

Don’t sweat it if you are intimidated by the thought of creating a design and making all these choices! STL Shirt Co. can give you advice and assurance during the entire t-shirt printing process. Use our professional printers and designers. If you need help coming up with a killer logo or shirt design, rely on our professional design team. If you want to know which shirt or colors will work best for your needs, we can help with that too.

STEP TWO – We prepare the screen

After you have created your design, we go about making the screen that allows us to get your design printed on your shirts. First, we print the design on a transparent sheet of film. Depending on the specifics of your order, our t-shirt printing staff will select the best mesh screen to use in printing your shirts. The screen is coated with a photo-sensitive substance called emulsion. We place the film with your design on it on the screen and we expose the screen to light. Light is blocked from reaching the screen wherever the design is on the film but the rest of the emulsion hardens in the light. This produces the stencil.

For designs with more than one color ink, we repeat the process above, making a screen for each color in the design.

STEP THREE – We print.

Now we are ready for the ink. Screen printing such as t-shirt printing usually uses a special ink called plastisol. You might have noticed that the prints on shirts are slightly textured, a little rubbery, but still smooth and flexible. That’s plastisol for you. Plastisol works well for screen printing because it withstands washes, moves with the fabric material of your shirt, and shows up vibrantly on a shirt of any color.

We then secure the screens to a printing press, with each shirt pulled taut and placed on a plate below. We are very careful to make sure everything is registered and lined up exactly so to make sure the design is printed in the right position on your t-shirt. We apply ink onto the screen and pass a squeegee across the entire screen to smooth and press the ink onto the shirt. This process is repeated for every single t-shirt in your order. For designs with several colors, we repeat it for each color on every shirt. There is an art to applying the ink precisely to where it shows up nicely and retains the sharp lines from your original design. Lucky for you, our t-shirt printing team has mad skills.

STEP FOUR – The ink cures.

The ink is now on your shirts! But they aren’t ready to go yet. After the ink is applied, the ink has to cure. In other words, we have to turn the liquid ink into a solid so it becomes permanent on your t-shirts. To do this we have to apply heat to the ink. Ink curing is a science, and it’s possible to damage the shirt or the print when you don’t use the correct temperature or amount of time. You can rest assured that we have the curing process figured out, so you know your prints will turn out great.

STEP FIVE – You get your shirts!

Once the ink is cured, your t-shirts are officially printed! Next, we fold the shirts up neatly and pass them off to you. We can have your shirts or other items printed and packaged within only a handful of days. Ask us about having your order shipped to you. For those last-minute situations when you need your t-shirts ready in a week or less, check out our rush printing services.

T-Shirt Printing Orders

If you ask us, Alexandria, VA t-shirt printing is a magical force limited only by your own imagination. What can we say — we’re passionate about what we do. Now that we’ve gotten you thoroughly excited about the idea of screen printing t-shirt, we bet you can’t wait to place an order. If you like the idea of t-shirt printing but don’t have a specific need for it, think about the following opportunities and occasions for which t-shirt printing is popular.

Try Alexandria, VA t-shirt printing for…

  • Sports teams
  • Sports fans
  • School groups and organizations
  • Fundraising
  • Event and organization volunteers
  • Bachelor & bachelorette parties
  • Corporate events
  • Class reunions
  • Family vacations
  • Company picnics
  • Birthdays
  • Clubs
  • Swag for businesses and organizations
  • Employee uniforms
  • Union events and organizations

…And so much more! There are a million different activities, groups, and events that are perfect for t-shirt printing and other garment screen printing. You name it, we have probably printed for it. No matter what t-shirt printing services you need, you can count on us.

STL Shirt Co. : Alexandria, VA’s Top T-Shirt Printing Company

Is there an occasion that can’t be improved with custom printed t-shirts? We don’t think so. Whatever you are planning, we are confident that Alexandria, VA t-shirt printing will do the trick. Every occasion is special in some way, and you deserve the best possible Alexandria, VA t-shirt printing process. From placing the order, choosing the design and materials, and making sure the print lasts even after many wears and washes, we have your back. Be among the many others in the Alexandria, VA area who trust STL Shirt. Co. for their complete Alexandria, VA t-shirt printing needs.

STL Shirt Co. has been performing quality t-shirt printing and other screen printing services for people in the Alexandria, VA area and beyond for more than 45 years. Armed with highly skilled union-member screen printing specialists, a quick turnaround time, and t-shirt design professionals, our Alexandria, VA t-shirt printing services are the best around. The next time you are looking for Alexandria, VA t-shirt printing, STL Shirt Co. is ready for you. Call us today at 636-926-2777, text us at 636-299-0162, or request a quote online to begin your t-shirt printing order today.


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